The Adventures of the Sailing Vessel Air Ops, and Her Crew
Forward Head Renovations
BeforeAfter
Ripped out bamboo wall coverings, cut out original wooden shelves, re-furbished sink, new faucets, new cabinet, re-built manual Raritan head, ripped out all old sanitation hoses, repainted floor, re-finished teak grate. Built new drawers and cabinets with solid mahogany.
Not original from 1982, but original to me.
Starting point
It was a good head. The Raritan toilet worked well, but needed a rebuild. The bamboo wall panelling was seperating in some locations. The ceiling material was sagging. The plastic sliding doors sometimes popped out. The sink was feeling it’s age.
So the demolition began:
Sink removedBamboo paneling came outCeiling liner came downCeiling coming downMore ceilingWall liner behind the bambooOriginal wall linerHair dryer went1984 shelf materialOriginal carpet-lined shelves had to goFront wall liner and cabinet face goneA very small part of the mess
Then the big guns had to come out — angle grinder to remove the mold and old glue from the walls, multi-tool , circular saw, jigsaw, etc. to remove shelves:
Removed shelves around holding tankShelves were VERY well glassed inAft mahogany wall back behindMore shelf removalReally came to value the suit, respirator and safety glassesA bit dusty…Much measuring was done
After grinding, random orbital sanding, creation of dust, mess and more dust…
Ceiling paint going onBack wall painted and tile going up, new cabinet framing going up
Of course it is a boat, so there are no straight edges. And the top shelf needed to be closed in and the boat had to be modified to match the new shelves. So we cut backing material, then used fibreglass, then bondo, then fine material to fill in…
Garry helping with fibreglassAnd more fibreglassTop left is the area we needed to bring out flush with the top cabinet shelfMessy jobFibreglass doneBondo over fibreglass to smooth it outSanded bondoMore smoothing requiredFinal fine material going on
Buy mahogany, prep, prep more, prep again….
Matching the new mahogany to the original vent mahoganyCustom made bottom planks to accommodate wiring and plumbingBare wood before urethane3 coats with 220 grit sanding in betweenLOVE these tools – hinge jig from KregDoor fronts coming together
And now you can start to see the master plan coming together (of course the master plan changed 5 times as we had to adapt….)
Base installedFraming doneDoor access to plumbingDoors installedDrawer building at homeSome drawers inDrawer workHandles onAlmost finishedTop shelf door in, cleaned out. DONE with cupboardsTrim finished and installedToilet out, floor repaintedNew shelf, with towel rack, protecting toilet paper.New TP holderMedicine cabinet / mirror added, side shelf fastened downGrab bar / towel rack addedForward head is completed